PLAYSTATION 4 PRO - EASY FUTURE DISSASEMBLY - REPLACE FAN, DISC DRIVE, LED PCB AND MIDDLE PART.

IDEA:

Do this so that if in the future you need to replace the fan or disc drive (parts or whole) you don't need to fully disassemble the PS4 Pro meaning the motherboard, top and bottom chassis parts will remain together. Therefore you will not need to re-paste the APU or install new thermal pads onto the RAM or APU VRM chips.

Preparation:

1. Install all four screws that secure the fan into the main plastic housing.
2. Enlarge the two holes in the metal heatsink side chassis part that secure the chassis to the fan and plastic housing. Enlarge by say 1mm larger drill at a time till you get to either 5 or 6mm and there is clearance around the fan screw heads.
3. Apply some metal paint to the hole to prevent rusting.
4. Then Assemble the PS4 Pro as you normally would.

CUH-70xx

CUH-71xx / CUH-72xx

REASEMBLY

Reassemble the PS4 Pro as you normally would.

FUTURE DISASEMBLY AND REASSEMBLY

Disassembly:

Next time when you need to replace the fan or disc drive disassemble the PS4 Pro as normal except after removing the power supply and the hard drive:

1. Unplug all of the ribbon and Wi-Fi cables connected to the motherboard.
2. Remove the large torque screws holding the metal chassis parts and motherboard to the main plastic housing. Don't remove the small Phillips head screws that secure the two metal chassis parts to the the motherboard.
3. Hold the motherboard in place and turn the PS4 upside down.
4. While lifting the rear of the PS4 main housing upward pull on the highlighted area in the following picture gently away from the PS4 to release the rear Optical port from it's hole.
5. The PS4 motherboard and metal chassis will now be separated from the rest of the ps4.

Rear port pull-on area in.

Reassembly:

1. Lay the PS4 Pro upside down.
2. Align the motherboard front with the plastic locating lug on the main housing and position the rear ports resting on the plastic housing port surrounds above their respected holes.
3. Now put your finger between the AUX port and the optical port plastic and pull away from the PS4 to allow the motherboard to clear the plastic around the Optical port and fall into place.

Motherboard locating lug.

Rear port pull-on area in. Notice the rear ports are currently sitting on top.

EASILY CHANGABLE ON BUTTON / EJECT BUTTON / LED BOARDS.

Do this so that if in the future you need to replace the On button, eject button or LED pcb you don't need to fully disassemble the PS4 Pro meaning the motherboard, top and bottom chassis parts will remain together.

Preparation:

With all of the major internals removed from the plastic housing take note of the location of the screws that secure the PS4 middle sandwich part of the the housing that covers the power/eject buttons and LED pcb. Circled in red, blue and yellow.

1. Remove all 5 circled screws.
2. Pull the middle part of the housing sandwich on the fan area side toward the front of the PS4 with some gentle outward force away from the PS4. It should come away from the PS4. Watch the power button side of the to make sure the the plastic does not catch on the power button / led light bar protruding plastic.
3. Take the middle part of the housing and where the yellow screws went through with a 3mm drill, drill down through that hole to put a matching 3mm hole in the tab on the other sides of the middle sandwich part.
4. Now put the middle part back into the PS4 in the reverse order and re-installed only with the red screw and yellow screws. The yellow screws you secure from the other side inside of the power supply bay. Do not install the blue circled screws as access to them will be blocked by the PS4 motherboard and chassis.

REMOVAL:

To remove the centre plastic part you only need to remove the power supply, the two yellow screws and the single red screw to be able to replace the power / eject buttons or the LED pcb.

PLAYSTATION RIBBON CABLES - PS1 / PS2 / PS3 / PS4 / PS5

 If you cannot find the exact length get longer just to be safe.

PS1

Controller / Memory Card Ports

SCPH-10xx

Pin Count: 10

Orientation: Forward

Pitch: 1mm

Length: 90mm

SCPH-70xx

Pin Count: 10

Orientation: Forward

Pitch: 1mm

Length: 75mm

PS2

Network Adapter

SCPH-10350 / SCPH-10281 - OFFICIAL

Pin Count: 50

Orientation: Forward

Pitch: 0.5mm

Length: 30mm

3RD PARTY SATA OR SATA UPGRADE BOARD

Pin Count: 50

Orientation: Reverse

Pitch: 0.5mm

Length: 30mm

Motherboard To Daughter-board

SCPH-300xx - Motherboard GH-006 / GH-007 that connects to GD-013 daughter-board

Pin Count: 40

Orientation: Reverse

Pitch: 0.5mm

Length: 65mm

Motherboard To Disc Drive PCB

SCPH-300xx - Motherboard GH-004 / GH-005 that connects to GM-041 Disc Drive PCB #1

Pin Count: 40

Orientation: ...

Pitch: 0.5mm

Length: ...mm

SCPH-300xx - Motherboard GH-004 / GH-005 that connects to GM-041 Disc Drive PCB #2

Pin Count: 30

Orientation: ...

Pitch: 0.5mm

Length: ...mm

SCPH-300xx - Motherboard GH-006 / GH-007 that connects to GM-043 Disc Drive PCB

Pin Count: 54

Orientation: Reverse

Pitch: 0.5mm

Length: 120mm

Controller / Memory Card:

SCPH-300xx - Motherboard GH-004 / GH-005

Pin Count: 36

Orientation: 

Pitch: 0.5mm

Length: mm

SCPH-300xx - Motherboard GH-006 / GH-007

Pin Count: 36

Orientation: Forward

Pitch: 0.5mm

Length: 114mm

SCPH-300xx - 550xx - Motherboard GH-010 to GH-029

Pin Count: 36

Orientation: Forward

Pitch: 0.5mm

Length: 60mm

Laser / Lens:

SCPH-300xx - 550xx - Motherboard GH-010 to GH-029

Pin Count: 30

Orientation: Forward

Pitch: 0.5mm

Length: 65mm

Power / Eject / LED Board:

SCPH-300xx - Motherboard GH-004 / GH-005

Pin Count: 7

Orientation: ...mm 

Pitch: 1mm

Length: ...mm

SCPH-300xx - From daughter-board of GH-006 / GH-007 Motherboards

Pin Count: 7

Orientation: Forward

Pitch: 1mm

Length: 400mm

SCPH-300xx R - SCPH-390xx / Motherboard GH-010 - GH-022

Pin Count: 7

Orientation: Forward

Pitch: 1mm

Length: 250mm

Version 6 - SCPH-300xx R - SCPH-390xx /

Pin Count: 7

Orientation: Reverse

Pitch: 1mm

Length: 250mm

NOTE: On version 6 motherboards the connector on the motherboard will have the pins on the side furthest away from the motherboard.

SCPH-500xx - SCPH-5500xx

Pin Count: 12

Orientation: Forward

Pitch: 0.5mm

Length: 80mm

SCPH-700xx - SCPH-770xx

Pin Count: 8

Orientation: Forward

Pitch: 0.5mm

Length: 40mm

SCPH-790xx

Pin Count: 8

Orientation: Forward

Pitch: 0.5mm

Length: 80mm

SCPH-900xx

Pin Count: 8

Orientation: Forward

Pitch: 0.5mm

Length: 50mm

PS3

Power / Eject / LED Board:

CECHAxx - CECHExx

Pin Count: 10

Orientation: Forward

Pitch: 0.5mm

Length: 35mm

CECH-20xx

Pin Count: 10

Orientation: Forward

Pitch: 0.5mm

Length: 84mm

CECH-21xx

Pin Count: 10

Orientation: 

Pitch: 0.5mm

Length: mm

CECH-25xx

Pin Count: 10

Orientation: Forward

Pitch: 0.5mm

Length: 90mm

CECH-30xx

Pin Count: 6

Orientation: Forward

Pitch: 0.5mm

Length: 100mm

CECH-40xx - 43xx

Pin Count: 6

Orientation: Reverse

Pitch: 0.5mm

Length: 95mm

Motherboard to Disc Drive PCB:

CECH-20xx

Pin Count: 24

Orientation: Reverse

Pitch: 0.5mm

Length: 140mm

CECH-21xx

Pin Count: 

Orientation: 

Pitch: 0.5mm

Length: mm

Laser:

CECH-20xx

Pin Count: 

Orientation: Reverse

Pitch: 0.5mm

Length: 60mm

CECH-43xx

Pin Count: 40

Orientation: Forward

Pitch: 0.5mm

Length: 190mm

Disc Spindle Motor:

CECH-43xx

Pin Count: 9

Orientation: Forward

Pitch: 1mm

Length: 62mm

Disk Detect Sensor

CECH-20xx

Pin Count: 8

Orientation: Forward

Pitch: 0.5mm

Length: 96mm

Disc Tray Eject Sensor:

CECH-43xx

Pin Count: 6

Orientation: Forward

Pitch: 0.5mm

Length: 95mm

PS4

ON / OFF / EJECT BUTTON PCB:

CUH-21xx / CUH-22xx

Pin Count: 8

Orientation: Forward

Pitch: 0.5mm

Length: 170mm

ON / OFF BUTTON PCB:

CUH-70xx / CUH-71xx / CUH-72xx

Pin Count: 6

Orientation: Forward

Pitch: 0.5mm

Length: 80mm

EJECT BUTTON PCB:

CUH-70xx / CUH-71xx / CUH-72xx

Pin Count: 6

Orientation: Forward

Pitch: 0.5mm

Length: 80mm

CUH-70xx / CUH-71xx / CUH-72xx

Pin Count: 6

Orientation: Forward

Pitch: 0.5mm

Length: 50mm

LED PCB:

CUH-70xx / CUH-71xx / CUH-72xx

Pin Count: 6

Orientation: Forward

Pitch: 0.5mm

Length: 70mm

DISC SPINLE MOTOR:

CUH-11xx

Pin Count: 9

Orientation: Forward

Pitch: 1.0mm

Length: 100mm

CUH- 20xx

Pin Count: 9

Orientation: Forward 

Pitch: 1.0mm

Length: 100mm

CUH- 21xx / CUH- 22xx

Pin Count: 9

Orientation: Reverse

Pitch: 1.0mm

Length: 100mm

CUH-70xx

Pin Count: 9

Orientation: Forward 

Pitch: 1.0mm

Length: 115mm

CUH-71xx / CUH-72xx

Pin Count: 9

Orientation: Reverse

Pitch: 1.0mm

Length: 110mm

DISC SENSOR PCB:

CUH-11xx

Pin Count: 8

Orientation: Forward

Pitch: 0.5mm

Length: 160mm

CUH- 20xx

Pin Count: 8

Orientation: Forward 

Pitch: 0.5mm

Length: 150mm

CUH- 21xx / CUH- 22xx

Pin Count: 8

Orientation: Reverse

Pitch: 0.5mm

Length: 150mm

CUH-CUH-70xx

Pin Count: 8

Orientation: Forward

Pitch: 0.5mm

Length: 185mm

CUH-71xx / CUH-72xx

Pin Count: 8

Orientation: Forward

Pitch: 0.5mm

Length: 185mm

LASER:

CUH-20xx

Pin Count: 40

Orientation: Forward

Pitch: 0.5mm

Length: ..mm

CUH-21xx / CUH-22xx

Pin Count: 40

Orientation: Forward

Pitch: 0.5mm

Length: ..mm

CUH-70xx

Pin Count: 40

Orientation: Forward

Pitch: 0.5mm

Length: ..mm

CUH-71xx / CUH-72xx

Pin Count: 40

Orientation: Reverse

Pitch: 0.5mm

Length: ..mm

PS5

ON / EJECT PCB TO MOTHERBOARD

CFI-10** (EDS-010) - CFI-11** (EDS-020)

Pin Count: 6

Orientation: Forward

Pitch: 0.5mm

Length: 35mm

LED PCB TO MOTHERBOARD

CFI-10** (EDL-010) - CFI-11** (EDL-020)

Pin Count: 6

Orientation: Forward

Pitch: 0.5mm

Length: 250mm

CFI-12** (EDL-030)

Pin Count: ...

Orientation: ...

Pitch: 0.5mm

Length: ...mm

ORIGINAL XBOX PC DVD DRIVE MOD - SD-616F / SD-616T / GDR-8163 / GDR-8164

I will be updating this...

This is a tutorial to show you how to perform the cleanest wire installation to allow the following PC DVD drive models to be connected to the original Xbox:

1. Toshiba Samsung SD-616F or SD-616T
2. LG GDR-8163 or GDR-8164

NOTE: For the rest of the conversion including firmware flashing, Xbox case drive modification and SD-616 drives Internal motor reverse. See the following links:

Links to be added...

1. Toshiba Samsung SD-616F - ...
2. Toshiba Samsung SD-616T - Here
3. LG GDR-8163 or GDR-8164 - ...

DETAILS:

I figured out I can use the 4 pin analogue audio output pins on the rear of the drive to output the four signals required by the Xbox to properly communicate with the drive.

REQUIRED:

1. Soldering Iron.
2. Soldering Braid \ Wick.
3. Small metal cutter \ snips - To cut the pins.
4. 30awg Kynar Wire
5. Xbox DVD drive cable - To solder to the connector pins.
6. IDE power splitter cable - To power the disc and the hard drive at the same time.
7. Analogue audio end connector with 4 pins - Can be found in old computers with IDE disc drives.

PREPERATION:

SD-616F or SD-616T

Drive Circuit Board Analogue Audio Pins:

1. Use soldering braid \ wick to remove solder from around the 4 Analogue Audio Pins on the drives circuit board bottom.
2. On the side of the drive where the pins go through the plastic, remove / de-solder the capacitor from in front of the pins to get access to the drive pins. Don't worry if the pads come off of the circuit board as the capacitor is only for the analogue audio circuit. It won't need to be re-soldered.
3. Use the metal snips to can the end of the pin legs away so they end up being a few millimetres away from the circuit board. After you have snipped them you may need to gently twist them around till they break away.
4. Tin the new end of the pins with solder.
5. Pass the 4 wires through the 4 holes and solder them to the pins.
6. Route the wires and solder them wires like in the picture below.

Capacitor to remove.

Pins cut.

Pins with wires soldered to them.

Bottom side of the board with the wires going through the old pin holes.

Whole bottom board with wires.

Analogue Audio Cable Connector:

Unless you already have new pins and the crimping tools for this connector type you will need to re-use the pins by doing the following:

1. Use a needle to remove the pins from connector socket. Push on the tab visible in the hole then pull.
2. If the pin locking tab bent downward during removal re-bend it at an angle again so that it won't come out when put back in.
3. Preferably spread, otherwise grind the wire strain reliever so that the wire is no longer being held in place. If you have to grind, grind as least as possible.
4. Rock the wire back and forth near where the cable wires are crimped in the pin until all of the wire strands break.
5. Tin the pin with solder on the same side as where the cable strain reliever was above where the wires were crimped inside the pin.
6. Insert the modified pin back into the cable connector.

NOTE: All of the connectors I've seen only have 3 pins so you will have to take a pin from a 2nd cable connector.

Xbox Disc Dive Wires:

1. Remove all of the wires from the Xbox 12 pin socket and all but four wires from the 14 pin socket pictured below. Use a pin to bend the socket tabs then pull the pin free.
2. Strip and tin a few millimetres off of the end of the Xbox disc drive cable wires.
3. Place the tinned wire so that it sits over the crimped section of the Analogue Audio pin.
4. Slide it into the appropriate hole inside of the connector. If it doesn't fit you may have to remove some solder until it does.

Xbox motherboard with DVD power 14 pin socket with connector showing wires to leave in-place.

Finalman's PS4 Pro and PS5 FAT LED Adapter PCBs

------------WILL GO ON SALE SOON------------

Either through Ebay if your in Australia or order-able through pcbway.com

THE IDEA

These adapter PCBs allow the PS4 Pro and PS5 FAT consoles to change the LED colour by installing a small printed circuit board into the Consoles.

PCB 1 - Blue and White LED Swap:

This printed circuit board swaps the blue and white LEDs. The PS4 Pro and PS5 look better with the blue LED illuminating once the PlayStation has booted rather than the plain old white LED.

NOTE: The orientation it is placed in does not matter.

PCB 2 - Blue, White or Orange LED Swap:

This printed circuit board allows you to swap blue, white and orange LEDs colours around by bridging different solder points.

The solder points are in the 3 groups. .

The top group is for the boot (booting) LED. The middle group is for the idle (booted) LED. The bottom group is for the rest (sleep) LED.

The middle pad in each group is the PS4/PS5 status. It is what you bridge with another pad in that group to change the output colour of the LED

The three pads around the middle pad in each group defines what the output LED colour is. The top pad is for Blue. The Middle pad on the side is for White. The bottom pad is for orange.

Example: Boot = White, Idle = Blue, Rest = Orange (unchanged).

WARNING: Do not get the PCB orientation wrong as you might damage the PlayStation motherboard. The end of the PCB with the White "PS4" and "PS5" text connects to the PlayStation motherboard through the included 5cm ribbon cable. The side with the White "LED" text connects to the PlayStation's LED circuit board through the ribbon cable that came with the PlayStation.

NOTE:  Although you can bridge multiple pads to get different colours in the same group you should avoid doing this.

NOTE: The soldering iron tip should be 0.5mm diameter or less to make the job easier.

NOTE:  For my personnel PS4 Pro and PS5 FAT I have physically replaced the orange LED with a red LED and the white LEDs with a green LEDs.  If you too choose to do this you also need to change the LED resistors.

INSTALLATION:

PS4 Pro:

1. Take off the PS4 Pro bottom housing.

2. Disconnect the LED ribbon cable from the motherboard.

3. Remove the double sided tape cover from the bottom of the LED PCB to expose the sticky surface.

4. Place the PCB in about the same position as in the picture below and connect up the ribbon cables as pictured. The 5cm ribbon cable was included with the PCB. The blue ends of the 5cm ribbon cable are to be both facing up toward you.

Blue and White LED swap PCB installed.

Blue, White and Orange LED swap PCB installed.

PS5 FAT:

Blue and White LED swap PCB installed.

Blue, White and Orange LED swap PCB installed.

FOR SALE:

eBay Australia:

Auction link to be added...

Purchase on pcbway.com:

You will purchase the bare the bare PCB and you will need to separately purchase and solder the two connectors.

You should purchase the PCB with a thickness of 1.0mm.

link to be added...

Parts Required:

• Two 6 pin 0.5mm pitch clamshell connectors. Cheap and common on eBay and Aliexpress
• 6 pin 0.5mm 5cm same side contacts ribbon cable

How To Swap Parts Between Different PlayStation 2 Model Revisions

The purpose of this blog is to explain how to modify and swap PS2 parts between different PS2 model revisions that have 8 case housing screws.

This is useful if you have PS2 parts from different model revisions but not enough to make a complete matching parts model PS2.

NOTE: Not including are JAP, US, EU and AU launch model PS2s that have 10 housing screws.

NOTE: ALTHOUGH I HAVE ACCESS TO AFEW DIFFERENT PS2 MODEL REVISIONS I DON'T HAVE ACCESS TO EVERY SINGLE ONE SO THERE IS A POSSIBILITY THAT THERE MAY STILL BE UNLISTED INCOMPATIBILITY ISSUES.

NOTE: PS2 motherboards are paired to specific laser model. If you change your PS2 disc drive the laser within the replacement disc drive might be a different model. If this is the case you must use this homebrew app to pair your PS2 to a different model laser.

BUILDING UP A SCPH-30xxx - SCPH-390xx, GH-015 to GH-022 MOTHERBOARD PS2

NOTE: SCPH-350xx R - SCPH-390xx PS2 All parts should be swap-able without issue.

FRONT PANEL - BUTTONS / LEDs / IR SENSOR

NOTE: IR remote function will be unavailable if you proceed with the listed disc drive swap. 

SCPH-50xxx PS2s use a 12 pin 0.5mm pitch connector and SCPH-300xx R - SCPH-390xx PS2s use a 7 pin 1mm pitch connector. I have designed a custom PCB to convert the different connectors to the other kind. I will be selling these if there is anyone interested.

DISC DRIVE

NOTE: You must use the top housing from a SCPH-50xxx because the front panel switches and leds are mounted on the disc drive.

Drive Modification:

NOTE:  If you have and use the top metal chassis with the heat sinks from SCPH-50xxx motherboards you can skip the following modification.

There is a small bit of plastic on the disc drive that needs to be trimmed on SCPH-50xxx PS2 disc drives, otherwise the disc drive will collide with part of the top metal chassis with the heat sinks from SCPH-300xx - SCPH-390xx PS2's . Use a dremel to cut the shape like the in the after picture.

Before.

After.

CHASSIS

Disc Drive Modification:

If you use the metal chassis from a SCPH-3xxxx PS2 but the disc drive from a SCPH-5xxxx the bottom chassis rear has a small jut out you need to bend it so that it no longer juts out. Otherwise it will collide with the SCPH-5xxxx disc drive plastic frame.

NOTE: Not all chassis revisions have this jut out.

Before.

After.

USB - Firewire Port Modification:

If you use the metal chassis from a SCPH-50xxx PS2 you need to bend a few tabs on the USB port area.

Before.

After.

Power Supply Modifications:

NOTE: Power supplies from SCPH-50xxx PS2s will not work with SCPH-3xxxx motherboards due to the power connector of SCPH-50xxx PS2s being in a slightly different position.

Connector:

If you use the chassis from a SCPH-50xxx you need to cut off the piece of metal along the edge of the chassis as it will collide with the power connector plastic on 300xx - 390xx PS2 motherboards.

Before.

After.

Standoffs:

If you use the metal chassis from a SCPH-50xxx PS2 but the power supply from a SCPH-300xx R - SCPH-390xx you need to replace the posts it sits on. Use 4x 3mm brass standoffs, 3x Male to Female 20mm long and 1x Female to Female 38.5mm long.

The yellow circle is a different length spacer. You can do either one of two things here:

1. If you want to avoid drilling part you can use a ...mm female to female standoff and use a 3mm screw to screw through the fan mount plastic, go through the metal chassis and screw into the power supply standoff.
2. You can drill for a more sturdy power supply mount. To do so you need to prepare the area before you can install the spacer. To do this take a ...mm drill bit and carefully drill the screws thread part of the chassis away. The 3mm hole that goes all of the way through the chassis should be left untouched.

Before.

After.

HOUSING

USB Firewire Sticker:

If you are using the bottom housing from a SCPH-50xxx PS2 you will need to remove the USB port sticker or cut a hole in it for the Firewire port on SCPH-300xx R - SCPH-390xx PS2s.

Power Supply Post:

NOTE: To use a SCPH-50xxx bottom housing you must remove the plastic standoff below where the power supply would be located because it will collide with the power supply.

Before.

After.

BUILDING UP A SCPH-50xxx, GH-023 to GH-029 MOTHERBOARD PS2

BUTTONS / IR SENSOR

NOTE: IR remote function will be unavailable if you proceed with the listed disc drive swap.

SCPH-50xxx PS2s use a 12 pin 0.5mm pitch connector and SCPH-300xx R - SCPH-390xx PS2s use a 7 pin 1mm pitch connector. I am currently designing custom PCBs to convert the different connectors to the other kind. I will be selling these if there is anyone interested.

Pic to be added.

CHASSIS

Top Heat Sink Chassis Swap:

Bottom Chassis Modification:

HOUSING

Bottom Housing Modification:

Finalman's Sony PlayStation 2 SLIM in a PC Case Mod

 THE IDEA

This mod is to develop a PS2 SLIM motherboard adapter plate and wiring adapters that are able to be transplanted between different PC cases.

NOTE: Will support motherboard revisions GH-032 to GH-035.

REASONS

1. Use a PS2 motherboard that has no case or missing case parts
2. Allow the motherboard exposure to more air rather than being in a confined space
3. Motherboard steel classis's rust and the rust particles fall on to the motherboard and cause shorts.
4. Easily change the internal motherboard clock battery.

PERCENT COMPLETE

90%

TASKS

Complete:

Create the PS2 motherboard adapter plate

Create the PS2 to PC case On button and LEDs wiring hardware

Create the Processor/s heat sink adapter hardware

Create the fan cable adapter

Create the VRM heat sink hardware

Create the Hard Disk Drive adapter mounting hardware

Adapt the power supply

Not Complete:

Create the Rear IO port adapter

Extras: (Not important so I might do later on)

PS2 MOTHERBOARD

Dimensions:

The PS2 motherboards GH-032 to GH-035 measure about:

Width = 140mm
Length = 205mm

ADAPTER PLATE

The purpose of the adapter plate is to combine the standoff holes from the PS2 motherboard and PC case onto the one plate.

Details:
The PS2 motherboard is to be mounted onto a custom made ATX aluminium adapter plate measuring 244mm x 244mm x 2mm thick which is the same size as a PC micro ATX motherboard.

Design:

I have designed hardware to work between the the PS2 motherboard and adapter plate.

Orientation:
The PS2 motherboard will be oriented so that the controller and memory card ports will be accessible through the PC case rear IO port area and the rear ports on the PS2 motherboard will be facing toward the front of the PC case.

Orientation.


Procedure:

I used the PS2 and PC motherboards as templates to drill the standoff adapter plate holes depending on the motherboard version. The basic process is as follows:

1. Clean the aluminium plate edges of any burs
2. Clamp the motherboard in place
3. Use a bench drill-press to lightly mark the standoff holes using the following drill sizes:

   3.0mm - PS2

   4mm - PC

4. Remove the clamps and motherboard

5. Drill the marked holes all of the way through using the following drill sizes:

    

   2.5mm PS2

   4mm - PC

6. Remove the burs from the drill holes

Example PS2 slim.

HINT: For the most accurate standoff hole locations in the adapter plate get faulty PS2 and PC motherboards. Then grind the motherboard bottom till all of the SMD components and protruding through hole component legs are gone and the motherboard bottom surface is flat. 

WARNING: YOU SHOULD WEAR A FACE MASK TO STOP INHALING PARTICLES THAT MIGHT CAUSE INJURY OR ILLNESS.

Grinded PS2 SLIM motherboard.

Grinded PC motherboard.

PS2 MOTHERBOARD

COOLING:

CPU - GPU - RAM HEATSINK:

I have used a 100x100x3mm thick copper plate and cut it to form the perfect shape for the heat sink base and I then soldered a heat pipe heat sink directly to it. The shape that you see is so that it does not collide with any surface mount components. Will fit both GH-032 and GH-035 motherboards.

Copper Baseplate.

Final heat sink.

NOTE: Due to the location of a voltage regulator module (VRM) on GH-035 motherboards the heatsink base-plate must sit on at least 3mm high standoffs above the motherboard to prevent a collision between the two.

NOTE: To prevent the motherboard bending under the pressure of the thermal pads / putty and stressing the solder joints I will hot glue 10mm (H) x 5mm (W) nylon spacers under the centre of the CPU and GPU.

HEATSINK FAN:

I made the following adapter from a PS2 fan and a PC motherboard fan connector.

MOTHERBOARD VOLTAGE REGULATOR:

I have created a small heat sink to go onto the voltage regulator that normally sinks heat into the motherboards steel chassis. It is basically a 1mm copper plate in an "L" shape to avoid nearby components with a small copper heat sink soldered to it.

NOTE: GH-032 motherboards only have one whereas GH-035 have two voltage regulator chips that require cooling. One of the GH-035 regulators will sink the heat directly into the heatsink base-plate through a thermal pad or thermal putty.

GH-032 location.

GH-035 location.

NOTE: Due to the location of a voltage regulator module (VRM) on GH-035 motherboards the heatsink base-plate must sit on at least 3mm high standoffs above the motherboard to prevent a collision between the two.

PC CASE

Although my mod is not specific to an individual PC case I have chosen to use the....

POWERING:

Will be powered by the PS2 power supply placed inside of a PC power supply. The PS2 power supply has be removed from it's plastic case beforehand.

PORTS

Controllers and Memory Cards:

Accessible through the rear IO port area. To make the ports perfectly centred within the IO port area it will be sitting on ...mm standoffs.

AV:

Optical Audio:
I will be able to use the following Optical adapter to suit. The PCI bracket cut-out was done by myself. This will be attached to one of the PCI slots.

HARD DISK DRIVE:

I designed the following adapter and wired it up to the PS2 motherboard. What you are seeing is the wiring which taps directly into the PS2s onboard IDE/PATA HDD solder points.

 NETWORK:

I have then custom made an Ethernet PCI port bracket. I pulled the RJ45 port from an old laptop, cut the square hole out of a PCI bracket blank and soldered the port to the PCI bracket. I then soldered an Ethernet cable to the RJ45 port pins. This will be attached to one of the PCI slots.

BUTTONS AND LEDS

PS2 Power Button and Power LED to PC Case:

I made the following custom circuit board.

PS2 HDD LED to PC Case:

MEASUREMENTS:

Just some measurements for my memory and also might might help someone else out.

• Motherboard thickness 1.25mm

• GPU height above the motherboard on GH-032 motherboards = 2.25mm

• CPU height above the motherboard on GH-032 motherboards = 1.5mm

Mentions:

ozzylow - For giving me the idea to use aluminium motherboard adapter plates for all of my console to PC case mods.

More to come....